Industrial Agricultural Film Agglomerator Densifier Machine

Plastic film agglomerator is designed for processing plastic waste for reclamation and recycling, LDPE, HDPE, PP, LLDPE, BOPP, HM, Polyester, Nylon, PVC, etc. trim scraps, baled or loose film, synthetic fiber, carpet and other plastic material within 2mm thickness.
The particles can be used for extrusion or injection mould machine directly. It can also be further pelletizied for some special requirements.. Agglomerator is ideal to convert plastic waste dense cubes for easy feeding into Extruder.

  • Product Description
  • Technical Parameters
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Industrial Agricultural Film Agglomerator Densifier Machine Application Areas:  
Plastic film agglomerator is designed for processing plastic waste for reclamation and recycling, LDPE, HDPE, PP, LLDPE, BOPP, HM, Polyester, Nylon, PVC, etc. trim scraps, baled or loose film, synthetic fiber, carpet and other plastic material within 2mm thickness.
The particles can be used for extrusion or injection mould machine directly. It can also be further pelletizing for some special requirements. Agglomerator is ideal to convert plastic waste-dense cubes for easy feeding into an extruder.
Industrial Agricultural Film Agglomerator Densifier Machine ApplicationIndustrial Agricultural Film Agglomerator Densifier Machine Description:
The industrial and agricultural film agglomeration machine and densification machine are specialized equipment for the resource utilization of waste thermoplastic films. Through crushing, melt extrusion, multi-stage filtration, cooling molding, and densification processes, soft PVC, polyethylene, polypropylene and other waste films and foamed polystyrene are converted into high-density particles, achieving closed-loop regeneration. The device integrates intelligent control system and self-cleaning filtration technology to ensure the purity of recycled materials, and improves particle density and strength through mechanical extrusion, suitable for manufacturing plastic pipes, profiles and other products. This device combines the advantages of energy conservation, consumption reduction, and environmental protection, effectively promoting the development of circular economy.

Industrial Agricultural Film Agglomerator Densifier Machine Working Principle:
Putting the waste into the machine pot body makes the material be quickly cut by the high-speed rotating turn of the blade and the fixed blade shear, then the material along the pot body wall by the knife dish centrifugal force function, at the same time, the material turning up and down by paddle and from all around to move towards to the center of the pot body. The friction of the material itself and the friction of the pot wall and blades produce much friction heat under the high speed, making the temperature of the material rises to the half-plastic condition and connects to a small lump. Before the materials will block, advanced preparation quantitative water will all spray into the material. The cold water that touches the hot materials will gasify and take out the surface heat soon, making the surface of the materials cool quickly and avoid blocking, then after the crushing effect between the rotary blade and fixed blade cut into particles(irregular size materials). During the crushing, Also may join the appropriate color pigments according to needs.

Industrial Agricultural Film Agglomerator Densifier Machine Components:

Stainless Steel Material Arc Barrel Bottom
Stainless Steel Material
Material contact parts are used 304 stainless steel, welding fine polished smooth, easy to clean.
Arc Barrel Bottom
The arc design of the bottom of the barrel ensures no dead angle in stirring and no residue in discharging.
External Insulation of Barrel motor
External Insulation of Barrel
The barrel is covered with heat insulation layer to reduce heat loss and protect the operator’s safety.
Motor
The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.
Forced Oil Pump System Electronic Control
Forced Oil Pump System
Forced oil pump system for agglomerator bearing, which can cool bearing and also forced lubricated bearing. Except PNAG-100.
Electronic Control
The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.
Metal Detector Conveyor
Metal Detector(Optional )
Ferrous metal permanent magnetic belt or metal detector can prevent metal specials from entering the agglomerator and effectively protect the blades of the agglomerator.
Conveyor (Optional)
The plastic is conveyed to the agglomerator through the belt feeding device. The conveying speed is linked to the fullness of the agglomerator and the speed of the conveyor belt is automatically adjusted according to the current of the agglomerator.

Industrial Agricultural Film Agglomerator Densifier Machine Features:
1. The PP/PE Plastic Agglomerator is used for the fast recycling of waste films, and woven bags.
2. The Machine can quickly granulate used thermoplastic film or thermoplastic products whose thicknesses are less than 2mm.
3. It’s applicable to the agglomerating of soft polyvinyl chloride, HD/LD polyethylene, polypropylene, polystyrene and other used thermoplastic products or film.
4. The granules produced by the plastic agglomerator can be supplied to the pelletizing machine for further granulating or just fed to the extruder and injection machine.
5. It is for augmentation of the bulk density of the LDPE, HDPE, PP, BOPP, PET film & bag flakes.

Industrial Agricultural Film Agglomerator Densifier Machine Special Features:
The crushing equipment adopts a double bearing sturdy design to fix the main shaft, equipped with high-performance blades, and has an effective temperature control system and automatic flushing water function. The motor power range is from 37kw to 200kw, with a processing capacity between 80 kg/h and 1000 kg/h, ensuring efficient and stable operational performance while promoting environmental protection and resource recycling.

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Model PNAG-100 PNAG-200 PNAG-300 PNAG-500 PNAG-600 PNAG-800 PNAG-1500
Spindle Speed (r/min) 1050 1050 950 850 750 750 650
Output(kg/h) 80-120 100-150 150-250 300-400 350-450 500-600 800-1000
Motor power(kw) 37 45 55 90 110 132 200
Voltage(V) 380 380 380 380 380 380 380
Volume(L) 100 200 300 500 600 800 1500
Weight(kg) 1000 1200 1800 2500 2700 3000 5000
Dimension(m) 1.7*0.75*1.5 1.7*0.85*1.5 2*0.85*1.6 2.3*0.95*1.7 2.3*1.1*1.75 2.5*1.25*1.8 3*1.6*2.1
Rotating Blades Qty(psc) 2 2 2 4 4 4 4
Fixed Blades Qty(psc) 6 6 6 8 8 8 8
Lubrication Method Grease lubrication Grease lubrication Grease lubrication Pressure lubrication Pressure lubrication Pressure lubrication Pressure lubrication

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