TDF Shredder Application Areas:

TDF shredder machine has been designed for a wide array of applications and industries, suitable for shredding solid material such as tire, car tire, bicycle tires, motorcycle tires, car tires, truck tires, engineering tires, rubber products, carpet padding, rubber floor material, patio deck, livestock mats, sidewalk and etc.
•Civil Engineering Applications: They can be used as landfill gas trench collection walls, as backfill for road landslide repair, as vibration reducing material for railway lines and as back fill for maintaining walls.
•Ground and Crumb Rubber: For example, it can be used in paving projects or be moulded into products. Common examples of rubber moulded products include carpet padding, rubber flooring materials, patio decks, livestock mats, movable speed bumps, sidewalks, dock bumpers, railroad crossing blocks just to mention but a few.
•Carbon Source: Instead of using coke or coal in steel mills, rubber can be used as a source of fuel. In fact, studies have recommended that steel mills should adopt the burning of rubber as fuel instead of coal, since coal is mined and can be depleted. Using rubber as fuel is a great way for these mills to go green and reduce their carbon fingerprints.

TDF Shredder Description:

The TDF  shredder machine system is designed to produce up to 1.2-10 tons per hour of TDF. TDF systems produce a 25mm to 152mm(1”-6”) rubber chip, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than coal and is more cost-effective. Rough shreds can be outputted for use or processed further to remove steel from the rubber resulting in Wire-free TDF. This plant is made of two main parts: double shaft shredder and screen.

Double Shaft Shredder Blades:

TDF Shredder Machine Components:

Shredder Chassis The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality.	Shredder Spindle The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life.
Shredder Blade The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing.	Segmented Blades The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises of the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws.
Motor The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.	Planetary Reducer The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, higher transmission efficiency.
Roller Screen When the output is larger, the form of shredder plus roller screen can be chosen. Qualified materials will flow out from the gap between the rollers during operation. Unqualified materials move with the rollers to the conveyor belt for return material and repeated shredding.	Rotary Screen(optional) To effectively control the output product size, a circular screen mounted around the cutting chamber is the ideal solution.The rotary screen runs at low speed, the oversized fractions are recirculated back to the cutting chamber for further shredding, whilst the sized fraction falls through the screen to the next process.

TDF Shredder Technical Features:

1. No polluted water, no waste gas and no waste residuce during the production process;
2. Compact structure, small space and easy maintenance;
3. Lower energy consumption and good cost performance of investment;
4. Tire shredding machine is designed with a powerful engine, long working length and aggressive input, Internal feeding volume bigger than traditional and common double shaft shredder machines;
5. The two cutting rotors powerfully grab the feed material;
6. Any overloads caused by foreign material are sensed by the PLC controller and cause the shaft rotation to stop and reverse direction to clear the foreign matter, and then resume;
7. Screen is used to make sure the size of the output can meet each customer’s requirement( From 40mm–75mm);
8. Cutters removal and replacement can be carried out safely and simply.
9. Our tire shredding machine use a planetary reducer, not a traditional gearbox, and the planetary gearbox has the following advantages: High Efficiency, Greater Stability, Compact Size, Higher Torque Density, Cost-Effective Precision, High Radial Loads.

Quick Links:
Tire Recycling Plant
Tire Rubber Powder Pulverizer Machine

Specification	Shredder Motor Power	Shredding Chamber Size
PNSS-300	5.5	510×300
PNSS-400	7.5	510×400
PNSS-600	7.5+7.5	510×600
PNSS-800	11+11	600×800
PNSS-1000	18.5+18.5	800×1000
PNSS-1200	30+30/22+22	1000×1200
PNSS-1400	45+45	1400×1200
PNSS-1600	55+55	1600×1200
PNSS-1800	75+75	1800×1400
PNSS-2000	90+90	2000×1400

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